CBN Machining Applications – Where is CBN Machining Cost Effective?
“Hard Turning” Tool Steels 55Rc to 65Rc+
- Speeds of 200 SFM to 600+ SFM (Surface Feet per Minute)
- Chip loads of .001 to .020 IPR (Inch per Revolution)
- Depth of cuts .001 to .200"
- Finishes to 10-Ra+
- Interrupted cuts – NO Problem
- Solid-top CBN inserts eliminate the problem of Mini-tip Melt-Off
Chilled Cast Irons (as cast) & Grey Cast Irons |
NiHard (White Iron) 450 Bhn to 750Bhn |
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- 300% Increased productivity vs. carbide
- Wear life 5 to 10 times TiN coated carbide
- 200% wear life in finishing cuts vs. ceramics
- Speeds start at 600 SFM to 3000+
- Chip loads .004 to .020 IPR
- Depth of cut .002" to .375"
- Operations include turning, milling and boring
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- Speeds range from 250 SFM to 400+ SFM
- Roughing chip loads .002" to .015" IPR
- Roughing depth cuts .002" to .375"
- Finishing cuts, chip load starts at .001 to .020" IPR
- Finish cuts, depth of cuts .001 to .300"
- Operations include turning, milling and boring
- Acme threading both ID & OD
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 Milling of lathe rails, 63Rc tool steel
 Rock crushing bowls, 1700 mm diameter Ni-Hard, 60Rc
 Hard turning continuous cuts, up to 150% improved tool life
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