Toll-Free 866.717.8737, Phone 678.344.0801, Fax 678.344.0860
Georgia Superabrasive Tooling Georgia Superabrasive Tooling

CBN Machining Applications – Where is CBN Machining Cost Effective?

“Hard Turning” Tool Steels 55Rc to 65Rc+

  • Speeds of 200 SFM to 600+ SFM (Surface Feet per Minute)
  • Chip loads of .001 to .020 IPR (Inch per Revolution)
  • Depth of cuts .001 to .200"
  • Finishes to 10-Ra+
  • Interrupted cuts – NO Problem
  • Solid-top CBN inserts eliminate the problem of Mini-tip Melt-Off

Chilled Cast Irons (as cast) & Grey Cast Irons

NiHard (White Iron) 450 Bhn to 750Bhn

   
  • 300% Increased productivity vs. carbide
  • Wear life 5 to 10 times TiN coated carbide
  • 200% wear life in finishing cuts vs. ceramics
  • Speeds start at 600 SFM to 3000+
  • Chip loads .004 to .020 IPR
  • Depth of cut .002" to .375"
  • Operations include turning, milling and boring
  • Speeds range from 250 SFM to 400+ SFM
  • Roughing chip loads .002" to .015" IPR
  • Roughing depth cuts .002" to .375"
  • Finishing cuts, chip load starts at .001 to .020" IPR
  • Finish cuts, depth of cuts .001 to .300"
  • Operations include turning, milling and boring
  • Acme threading both ID & OD

CBN Machining Applications
Milling of lathe rails, 63Rc tool steel

Rock crusher bowl machining
Rock crushing bowls, 1700 mm diameter
Ni-Hard, 60Rc

Hard turning 62Rc bearing surface
Hard turning continuous cuts,
up to 150% improved tool life

Georgia Superabrasive Tooling
Toll-Free 866.717.8737
Phone 678.344.0801
Fax 678.344.0860
3685 Hewatt Court SW, Suite C
Snellville GA 30039
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